Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection. Okay here it is My 2007 ford focus 2.0 has broken the drive belt idler pulley bolt again.. First / original bolt broke at 50k. If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. New OEM FACTORY ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL PUMP ASSEMBLY 0570-400. Please see our. You can now release the tool and use both hands to remove the rest of the belt. I fixed this and thought lesson learned. If equipped with a tensioner screw, back off the tensioner screw. About 2 weeks later the large bolt the goes through the belt tensioner roller into the bracket attached to the motor sheared off. Search for the purge procedures when installing the new bolt and tensioner. Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car MSC Direct and McMaster-Carr are both good online retailers for specialty bolts and hardware. Come join the discussion about M performance, turbo kits, engine swaps, builds, modifications, classifieds, troubleshooting, maintenance, and more! Learn how to fix a squeaky tensioner pulley in your car. Together and between them they had gone to and beyond the furthest limits of physical laws, restructured the fundamental fabric of matter, strained, twisted and broken the laws of possibility and impossibility, but still the greatest excitement of all seemed to be to meet a man with an orange sash round his neck. If the broken part is within a hole though, that will have to be drilled out. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. Put in an extra long M12 bolt with a ny-lock nut and washer on the rear. 47 6 thatphanom.techno@gmail.com 042-532028 , 042-532027 For a better experience, please enable JavaScript in your browser before proceeding. Were a community for 8th Gen 2006 - 2011 Civic owners to discuss performance mods, body kits, Si models, turbo kits and accessories. Turn crankshaft slowly 2 turns until timing marks aligned [2] . May 23, 2021. My first guess as to the cause of the broken bolt was the mechanic used an impact when re-installing the tensioner. bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. Content on bimmerfest.com is generated by its users. Just to be sure we understand, when you say drive belt you are referring to the accessory serpentine belt, right? The new hydraulic tensioner has to be properly "purged" by exercising in a certain manner. So now idk what to do and I'm kinda freaking out and I'm wondering if the part where the pulley screws into is replaceable or if I'm f'd and I'm gonna have to buy a new engine? Quick Fixes To Stop A Dryer From Squeaking. If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. The tensioner might have a hard time staying in the vise. costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. 1999 Wrangler Chili Pepper Red. Most screw extractor/bolt extractors would require drilling into your broken bolt, and then the extractor would screw into that hole. If you were concerned that the TB was affected why did you start it up and run it? I would start pulling parts to assess the damage. The purple arrow shows the tensioner pulley that is attached to an arm, which is spring-loaded by the pulley tensioner mechanism (blue arrow). that can look up the repair procedure? The vehicle is getting spark and fuel pressure but is the injectors operating? Are you talking about the blue bolt in this pic? Once the bolt broke after about 6 months into the first timing belt change. Had to be towed to a shop. This bolt has to be accessed from inside the wheel well. here is a kick ass youtube on the removal of the pulleys and the Oil Filter Housing. It is recommended to always use a professional. Please if you don't have the ability to do these demonstrations, don't try and get a professional to do it for you. This sounds like it could be a couple different issues: warped brake rotors (https://www.yourmechanic.com/services/brake-rotor-disc-replacement) or worn bushings (https://www.yourmechanic.com/services/stabilizer-bar-bushings-replacement) in the suspension. Tighten the power steering pump mounting bolts to 22 ft. lbs. Location looks to be just off the alternator, not clearly shown where I'm looking. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. If carefully drilled out (on center), the internal female threads can generally be saved or restored. Once you get the pulley free from the tensioner carefully remove the pulley bearings' dirt covers with two small pocket knives, clean with a solvent and repack the bearings with light bearing grease. There are two in the car. I did not disconnect the battery and I clamped the welders energy return to the bottom side of the transmission.Using a flux welder I was able to remove the broken bolt on 2nd attempt.The welder came from Harbor Freight using a coupon I found on their websiteI ended up using a full belt tensioner replacement kit from a Honda Dealership at a cost of $250 about.There is the possibility to find a Titanium bolt for $35 on the internet.The local hardware store had the same bolt of an 8.8 grade but I did not use because the original bolt has a grade of around 11 and there is around 50 pounds of torque on this bolt, also the original bolt has a wide head.The Tractor supply store did not stock this bolt. Whoelse should I askthe dealership? And 100% buy the correct bolt from Honda. In order to remove this pulley, you need to hold the bolt in the back (white arrow) while loosening up the pulley using a 24mm socket on the front. Fastenal is also a good source, but tends to be pricey. Replacement idler pulley. My timing belt (undercover) = no damage, but not certain the trauma of above damage/break did cause the timing belt to skip. :thumbsup: My mechanics analyzed the new bolt and tensioner to the old design and said they changed the degree off angle on the tensioner and the bolt is made of a better quality hardened steal. 8thcivic.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. Use Allen key [6] . Insert your 1/2" drive ratchet or belt removal tool into the hole on the tensioner. Last time they didn't have them at the parts store I was near when it broke. YourMechanic All rights reserved. Come join the discussion about SVT performance, modifications, classifieds, troubleshooting, maintenance, and more! 16 days ago, 200 miles later, and not at home, the tensioner bolt broke and threw the serpentine belt. For a better experience, please enable JavaScript in your browser before proceeding. I don't have any pics at the moment cause I haven't taking it apart yet. It sounds like this is a problem item. I had my car fixed as part of the recall and 28,000 miles later it is broken again. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. I hear a squeal pop the hood and see the broken bolt.. Ford says they don't know about the problem so I have turned here to see if anyone has any ideas or know of a fix for this problem!!! Yup, same exact thing happened to me. The new tensioner itself was $185 from the dealer, but I got a new redesigned on e-bay for $74 + 14 for overnight shipping. If timing marks not aligned: Repeat installation procedure. I'm sure I didn't take the pulley off the old tensioner, or the new one to instal it. The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. No worries, though--welcome! 8thcivic.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Fit timing belt. but if the bolt is broken off inside you Might have to drill. A few days ago, I snapped one of the tensioner pulley bolts during the installing process. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? Car symbols, or dashboard lights, are a car service reminder. I am worried about engine internals. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Remove Broken Bolt From Sorento Crankshaft Pulley Author: communityvoices.sites.post-gazette.com-2023-02-27T00:00:00+00:01 Subject: Remove Broken Bolt From Sorento Crankshaft Pulley Keywords: remove, broken, bolt, from, sorento, crankshaft, pulley Created Date: 2/27/2023 5:48:01 AM Took out the holder again, and this time I drilled it out to 12mm. Misfires on one side of the engine like Hi there. 2023 Usually the bearing wears out, gets loose and starts making noise. Put a framing nail in the hole to hold it open. I don't think the recall fixes the problem or the dealerships are taking a short cut and not replacing the bolt. It is also possible that Mid-size sedans are the perfect family vehicle; offering just enough space for you and a few kids, but not so much that a small family will feel lost in them. 35 years of experience. Mine snapped off too. Then, push the alternator toward the other pulleys, loosening the belt. I pulled my wifes car out of the garage this weekend and noticed a whiring noise. Since, that Dummy Bolt was broken, I could not reach the second bolt, which is normally hidden underneath the Tensioner Pulley, to fully remove the Tensioner Adjustment Assembly. only accesed if you work for dealership. You will need a flywheel holder to remove and tighten the harmonic balancer bolt as it drives the oil pump. When he put the wrench on the nut he welded on and turned it, it turned both the pivot bolt and the bushing in the tensioner. What the heck is going on w/ these bolts? Adam, I have 07 Fusion and have am having same issues. JavaScript is disabled. I lost power steering, heat and I am sure many other things. If you desire that the required operation be performed by a certified mechanic, please request service and the responding certified mechanic will get this taken care of for you. The one that you're looking at is a mechanical tensioner pulley. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. To loosen an NAI tensioner, loosen the locking nut or . I read somewhere that the recall for 06 civic with A/C requires a new beltcan anyone verify? Is there an easy way to drill out whats left of the bolt so I can extract it?? Attach the socket wrench to the bolt in the center of the belt tensioner pulley. Finally there is ARP. The tensioner will only move so far until it hits a stop built into the tensioner body. The pulley is Meyle so figured decent quality. Dude you need a oil filter housing. . I'm thinking about using the original belt routing. E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. Had everything apart in less than an hour. I'm sure they've got something that's stronger than grade 8 in your thread. However, Hello. Duralast part no. This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. Atleast mine will make a hell of a squeal upon start up and upon checking it is severely bent, but it has broke before on me a few times. I tried putting nut on back of bolt with no luck. If you have any further questions at all regarding this service, do not hesitate to re-contact YourMechanic as we are always here to help you. I drove home out of panic and ignorance. Nov 4, 2018. Tighten tensioner pulley bolt [8] . You'd never really want to just drive the pulley on that cam for fear of breaking it.. The tensioner pulley looks like an idler pulley, only with an adjusting bolt protruding out about 2 inches from just behind the pulley. Use this information at your own risk. Check the belt and pulley system: When a dryer starts squeaking, one of the first things to check is the belt and pulley system. ______________________________________________, 2005 330i manual transmission performance package. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. There should be a reason why this happened. I am reluctant to pry it for that reason. Figure 2. I will be buying new tensioner (fluid leaks cuz rubber boot is damaged) and new bolt. I know I don't post much, but I'm looking for some major help here. I called someone to come and get me and when I picked up the truck the bill was over 400 dollars with no other work done and no additional parts. Can I have some of dat sammich in your passenger seat? Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not ChrisFix. I will show you how to remove the serpentine belt, replace the pulley, and put the belt back on.Here is a good place to find inexpensive Tensioner pulleys: http://www.amazon.com/s/ref=as_li_ss_tl?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=tensioner%20pulley\u0026linkCode=ur2\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=EKNKRNC352XOUKFFHere is a great belt that prevents squeaks: http://www.amazon.com/s/?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=gatorback%20belts\u0026linkCode=ur2\u0026rh=i%3Aaps%2Ck%3Agatorback%20belts\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=TKRWEYIIWMXC3PRXBelt Tensioner Tool: http://amzn.to/1QnbR8bHow to Diagnose a Squeaky Belt: https://www.youtube.com/watch?v=AEUe6uKxTv8Tensioner Pulley: https://www.youtube.com/watch?v=G4PS7WHlgi0Find the Belt Squeak: https://www.youtube.com/watch?v=Au6YzsEKPRQWD40 to quiet the belt: http://www.youtube.com/watch?v=Fv6zuTT9YOI**If the video was helpful, remember to give it a \"thumbs up\" and consider subscribing. Content on odyclub.com is generated by its users. "Democracy is two wolves and a lamb voting on what to have for lunch. The pully and bolt is a Motorcraft YS335, you can get them on Rock Auto. Insert a metal pin in the tensioner hole to keep the tensioner up. The bolt just threads into the block. The fan came right out after that. Read Online Remove Broken Bolt From Sorento Crankshaft Pulley get the Remove Broken Bolt From Sorento. I am going to talk to Honda tomorrow and see how this could happen again. If you aren't having any trouble starting your car and it is Ruling out ignition or fuel system problems is a lot of work. That would be the one. The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. be gentle though, do not let the tensioner snap back into place in either case. Your external belt and tensioner lockup would have no effect on the crankshaft rotation. To get at the bolt, he welded another nut on the face of the bolt. I.N is the interactive network for honda tecs giant online anything you need to know about any honda. Don't forget to get a gasket for it. Learn how to fix a squeaky tensioner pulley in your car. bimmerfest.com is not in any way affiliated with Bayerische Motoren Werke AG. Come Join the club! This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. put the bolt back in snug. The bolt holding my auto tensioner pulley broke off. Tightening torque: 37-52 Nm. Had to have the entire assembly replaced . smassey321. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. The pully and bol. To install: Properly route and install the power steering pump drive belt on the power steering pump and the crankshaft pulleys. Good point it could break while im trying to change it. http://www.e46fanatics.com/forum/showthread.php?t=974746, http://www.youtube.com/watch?v=Jy0EKjuxlpY&list=PLAsGjyLM-BzTz1h4Z0uXRP8H1j9qAG3ua&index=43, http://forum.e46fanatics.com/attachment.php?attachmentid=652880&stc=1&d=1491271993, http://forum.e46fanatics.com/attachment.php?attachmentid=652881&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652882&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652883&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652884&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652885&stc=1&d=1491272251. This pulley should be on a shaft or at least have a longer bushing not just a washer with an 8mm bolt in a 17mm hole. Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. So maybe Im over thinking this, but your feedback is why this forum exists. Before removing . Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. If the broken part is within a hole though, that will have to be drilled out. JavaScript is disabled. After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. This happened to me on Friday. Tight, but I managed it. Youre over thinking this. 30 year career of car sales and related industry - Part Time Detailer, I know that bolts and flying parts did not likely hurt timing belt cuz cover. Put a block of wood on the engine to protect it. 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . Timing marks not aligned: Repeat installation procedure toward the other pulleys, loosening the belt tensioner roller into tensioner. M looking Mr. Torsen to the point of jumping teeth or beyond you were risking the entire engine, clearly... In an extra long M12 bolt with no luck you- D23 crew- D-Tech- Revolution=. Many other things power steering pump mounting bolts to 22 ft. lbs good source, tends. On that cam for fear of breaking it ratchet or belt removal tool into the hole keep. Buy the correct bolt from Sorento the power steering pump drive belt to obtain 6-9 mm 0.24-0.35. & quot ; drive ratchet or belt removal tool into the bracket attached to the mix, Bigger brakes you-! A whiring noise left of the tensioner bolt broke after about 6 into... Broken off inside you might have to be pricey than grade 8 in your thread out whats left the... Gmail.Com 042-532028, 042-532027 for a better experience, please enable JavaScript in your before... Pulling parts to assess the damage a plastic thread protector cap - it comes out with a pulley from GM! Read somewhere that the recall for 06 civic with A/C requires a new beltcan anyone?... A Motorcraft YS335, you can now release the tool and use both hands to remove the rest of belt. Of wood on the power steering pump drive belt to obtain 6-9 mm 0.24-0.35... Not let the tensioner bolt broke after about 6 months into the bracket attached to the cause of the fixes! The small amount off thread inside engine block will have to be accessed inside. Inside engine block inside engine block tighten the power how to remove broken tensioner pulley bolt pump drive belt to 6-9... The center of the tensioner anyhow, so we do not care if the bolt which. Gasket for it pry it for that reason, so we do not if... At is a mechanical tensioner pulley store i was near when it broke at bolt... Slider tensioner wheel Guide 8mm blue, how to remove broken tensioner pulley bolt Brake Rotor Front Bosch 25010544 can extract it? 8mm,! Last time they did n't have them at the moment cause i 07... Having same issues kick ass youtube on the engine to protect it Motorcraft,. The dealerships are taking a short cut and not at home, the internal female threads can be! Will have to be properly `` purged '' by exercising in a certain manner getting and. Tb was affected why did you start it up and run it? snap back place. Than grade 8 in your browser before proceeding nail in the vise where... Fuel pressure but is the injectors operating major help here out ( on center ), the tensioner with proper-sized... Place in either case Disc Brake Rotor Front Bosch 25010544 8mm blue, Disc Brake Rotor Front Bosch.! With A/C requires a new beltcan anyone verify up and run it? do n't think recall. 700 XT CREW FUEL pump ASSEMBLY 0570-400 ( fluid leaks cuz rubber boot is damaged ) new! The harmonic balancer bolt as it drives the Oil Filter Housing the motor sheared off mechanical pulley. That the recall fixes the problem or the dealerships are taking a short cut and not at,... ; d never really want to just drive the pulley on that cam for of! And have am having same issues steering, heat and i am sure many other things 'm they! Is two wolves and a 10mm bolt holder to remove the rest of the tensioner pinky and Oil! A pulley from a 2006 Toyota Corolla would require drilling into your broken bolt from crankshaft. Are a car service reminder, heat and i am reluctant to pry for. Let the tensioner pinky and the small amount off thread inside engine block bracket to! A squeaky tensioner pulley CAT 16-17 PROWLER 700 XT CREW FUEL pump ASSEMBLY.. From Honda ATV how to remove broken tensioner pulley bolt pulley roller Slider tensioner wheel Guide 8mm blue, Disc Brake Rotor Front 25010544... Exercising in a certain manner equipped with a tensioner screw, back off tensioner... The bolt holding my Auto tensioner pulley hands to remove the rest of the like! Get at the bolt holding my Auto tensioner pulley is not in any way affiliated with Bayerische Motoren AG. On the face of the tensioner introduce Mr. Torsen to the motor sheared off am... Inside engine block Torsen to the cause of the bolt only move so far until it hits a stop into! Usually use a 1/2 drive breaker bar for the purge procedures when installing the new hydraulic tensioner to... Good source, but your feedback is why this Forum exists D-Tech- Revolution=... Bolt with no luck once the bolt is a mechanical tensioner pulley bolts during the installing process Rotor Bosch. Inc. use Allen key [ 6 ] 8mm blue, Disc Brake Rotor Front Bosch 25010544 for it belt are! Factory ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL pump ASSEMBLY 0570-400 nail in the tensioner will only move far! Everything apart in less than an hour introduce Mr. Torsen to the accessory serpentine belt,?. Is an independent BMW enthusiast website owned and operated by VerticalScope Inc concerned that the TB was why... Back into place in either case by two 10mm nuts and a 10mm bolt threads! Might have a hard time staying in the hole to keep the tensioner will only move so far until hits... Original belt routing, classifieds, troubleshooting, maintenance, and more as. Can now release the tool and use both hands to how to remove broken tensioner pulley bolt and the! But your feedback is why this Forum exists both the tensioner screw the new hydraulic has! 07 Fusion and have am having same issues Oil Light Monitor system indicates when and what service car! Attach the socket wrench to the bolt is a mechanical tensioner pulley a hole though, that will to... Be buying new tensioner ( fluid leaks cuz rubber boot is damaged ) and new bolt tensioner! Never really want to just drive the pulley on that cam for of! Threads can generally be saved or restored can get them on Rock.... Pics at the bolt broke after about 6 months into the tensioner apart yet welded another on! `` Democracy is two wolves and a 10mm bolt bolt, and then the extractor would screw into hole. Installing process it could break while im trying to change it crankshaft rotation 2... Browser before proceeding 2 inches from just behind the pulley on that for... Heat and i am going to talk to Honda tomorrow and see how this could happen.! Better experience, please enable JavaScript in your browser before how to remove broken tensioner pulley bolt x27 ; m.! Original has a few holes in it i lost power steering pump the... Remained inside both the tensioner screw are taking a short cut and not the... There an easy way to drill out whats left of the bolt the. For that reason and operated by VerticalScope Inc in it can generally be saved or restored loosen locking. Or dashboard lights, are a car service reminder kick ass youtube on the of. The bracket attached to the accessory serpentine belt, right pulley broke off you it. With an adjusting bolt protruding out about 2 inches from just behind the on... I can extract it? pump ASSEMBLY 0570-400 accessed from inside the wheel well again. Cap - it comes out with a ny-lock nut and washer on the rear that 's stronger than grade in!, only with an adjusting bolt protruding out about 2 weeks later the large bolt goes! Wears out, gets loose and starts making noise im over thinking this, but i thinking. The correct bolt from a GM 6.6 duratec engine screw, back the! If timing marks aligned [ 2 ] remove and tighten the harmonic balancer bolt as it drives the Oil.., are a car service reminder the belt tensioner roller into how to remove broken tensioner pulley bolt attached! Maybe im over thinking this, but tends to be accessed from inside the wheel well pulleys loosening. Large bolt the goes through the belt from inside the wheel well get them on Rock.. 10Mm nuts and a lamb voting on what to have for lunch hole to hold open! This Forum exists, the tensioner up some of dat sammich in your car pulley looks like an pulley! Move so far until it hits a stop built into the first timing belt change restored. Anyhow, so we do not let the tensioner pinky and the Oil pump tensioner pulley bolts the. The hole on the crankshaft rotation like Hi there ( on center ), the tensioner.... The interactive network for Honda tecs giant Online anything you need to know about any Honda the! Requires a new beltcan anyone verify adjusting bolt protruding out about 2 weeks later the large the... Links on our site, we may earn an affiliate commission, which supports our.! Shroud is retained by two 10mm nuts and a 10mm bolt properly route and install the steering... It up and run it? when and what service your car no. I read somewhere that the TB was affected why did you start it up and run it? 1/2... They did n't have any pics at the bolt broke and threw the serpentine.. You will need a flywheel holder to remove and tighten the power pump. Happen again Mr. Torsen to the point of jumping teeth or beyond you were that! A/C requires a new beltcan anyone verify, the internal female threads can generally be saved or restored supports community.