Back in the day, lawnmowers had a throttle. If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. Thanks. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. Have your phone handy to take pictures while you take the carburetor apart. 0000003586 00000 n As the engine warms up, the choke opens, which may cause the engine speed to drop. I picked up the mower and brought it home. Honda Gcv160 Mower Outdoorking Repair Forum. The main jet, main nozzle, or main nozzle air path could be clogged. Your Honda may . 0000004527 00000 n Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. If you get a minute, could you $.02 on my last post. 4. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. 0000003310 00000 n j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. %%EOF 0000086532 00000 n Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. All of the springs are in place as far as I can tell. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. I will check this again. Once the engine is warm, set the throttle and engage the blade control to start mowing. 0000035008 00000 n Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close vacuum locking the fuel flow. Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. The float bowl is at the bottom of the carburetor. 0000001496 00000 n 0000005425 00000 n I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. 0000003653 00000 n 0000005664 00000 n When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . I adjusted the throttle wire so that the control lever just touches the choke arm. Move the choke/throttle/stop lever to STOP.. I can however see the choke open and close when pushed all the way foreword. 0000001436 00000 n Other than gaskets and parts, I was thinking about attempting to repair this on my own. Fixed. 6 57 0000059034 00000 n Rather than taking a carb apart, some folks simply buy a new carburetor. Sounds high to me. 0000092227 00000 n Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. Once you have taken the carburetor off, it is time to disassemble. Your email address will not be published. That engine should run between 2,950~3,100 rpm. Hold the linkage and governor crank and tighten the governor arm clamp bolt. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. I don't know whatelse to try at this point. You are using an out of date browser. 0000028693 00000 n I have Honda HRT216S3DA powered by GCV160 engine. I was wondering if someone took it apart and left it off. 0000061876 00000 n Posted on January 11, 2017 by Admin. Honda Choke Control Assembly 16600Z8D840. He also said in order to repair it, he would have to take the motor off and split the casing to get to it. Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. 0000107259 00000 n I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. Download or purchase Honda Engine owners' manuals for the GCV190. Start your Honda engine and allow it to idle for about five minutes until it is warmed up. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. Step 2: Remove the plug wire. ;-T!(u5]{kgWX . If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. Attempt this at your own RISK. 0000003808 00000 n Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. 0000106450 00000 n I was having a problem adjusting my idle. First, spray the carb cleaner and remove the dirt and gunk. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. The choke return spring is stiff and requires more of a push than the linkage is giving it. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com I have a honda hrb216 hxaa mower with a gcv160 engine. If the oil is below the lowest mark on the dipstick, more oil should be added. It seems to me that there is a problem with the linkage or the governor is out of adjustment. Step 5: Check the belt for wear I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. You may decide that rather than repairing the carb that you purchase a new one. 0000003135 00000 n 0000018926 00000 n Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. 0000003345 00000 n For a better experience, please enable JavaScript in your browser before proceeding. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. We ship to the U.S. and Canada. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. 0000087268 00000 n The model# is GJAEA 2160470. We recommend to always consult an expert before moving forward with any type of project or repair. The VKA has a autochoke and a preset throttle. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. The carburetors role is to provide the space where gas and air mix. Please note: all information on this site applies to products sold in the . Pull it out and check for oil. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. It may not display this or other websites correctly. Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. 0000003674 00000 n We recommend confirming your parts with your Honda Engine dealer before placing an order. Over time, the engine vibrations loosened the bolt is all.. ReadyToDIY is the owner of this article. In most models, it is held on by two bolts. Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. Let me know. Put the container back under the carburetor and turn on the fuel tap. 0000001761 00000 n Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. This is especially true because many carburetor problems have multiple, overlapping symptoms. Below is a photo of the control plate/governor spring area. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. Is there a screw adjustment somewhere that I am missing? Not the Autochoke versions? An improper air to fuel mixture will keep the engine from running correctly. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. It seems I have the opposite problem most people are having which is problems NOT running. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. 0000016838 00000 n 0000025957 00000 n Move the throttle to SLOW and let the engine idle for a few seconds. It poured fuel for a second or two and quit. This is a removable plastic style jet found on the front of the carburetor. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. . Does anyone know how if this job requires any special skills or how difficult this job is? Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Turn the key in the ignition to start the engine. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! If I don't, it wants to open full and run full like its sprung open. The fuel valve must be opened before starting the engine and closed after stopping the engine. ! s7;\|NOdU9E You can do this, but if there are parts loose in the crankcase the engine may not last very long. If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. Understanding what a carburetor does and how it works is vital in troubleshooting. The problem is the throttle cable seems really stretched and at the limit of adjustment. 0000004902 00000 n Every 150 hours: Adjust the idle speed. You are a genius. The choke will open by itself as the motor warms up. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. [1] The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. 0000015985 00000 n The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. The parts need to be ordered individually, not a complete part assembly to order. 65 0 obj <>stream 0000008945 00000 n If you choose to try one of the suggestions made in this video, you do so at your own risk. I am. Top half of the engine seperates from the lower for access to the innards. ft). Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. I will try that. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= Interesting reading. Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. If possible, regular unleaded gasoline is ideal. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. 6 0 obj <> endobj Its been very good otherwise. 0000018827 00000 n The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. Remove the four 6 x 12 mm flange bolts. Any thoughts, help or ideas would be much appreciated. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. the automatic choke is right above the carburetor. It improved the performance of my Honda HRR216 mower with the GCV160 motor. Attach the spark plug wire back to the spark plug. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. NOTICE: Do not remove the cylinder head cover with . Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? While its fun and sometimes more cost effective to Do It Yourself. 0000073266 00000 n Video of the Day Step 2 Slide the throttle lever into the "choke" position. This website might also participates in affiliate programs with other online retailers. I'll try installing a new lever to control opening the throttle like someone suggested. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. . I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. How does an Unloader Valve Work? I have taken the engine apart and replaced the governor but still have the problem (governor not working). Start the engine and allow it to warm up to normal operating temperature. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. 0000003026 00000 n It is helpful on adjusting the governor. 6 60 0000035107 00000 n You don't even need to remove the base from the mower. You'll have to set it so it won't overspeed. A fuel with methanol should contain no more than 5% methanol. Fuel Make sure there is fresh gasoline in the tank. trailer If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. 0000106960 00000 n 0000012088 00000 n #2. This is a much more complicated procedure and could take an hour or more. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. 0000045867 00000 n 0000058269 00000 n <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> It seems I have the opposite problem most people are having which is problems NOT running. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Do you have any ideas or suggestions on what it may be? Step 1: To check the drive belt, follow the steps given. 0000093036 00000 n 0000026825 00000 n direction the governor arm moved to open the throttle. Move the throttle lever to SLOW and let the engine idle for a few seconds. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. I appreciate your last response. If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. What a great idea, why didn't I think of that? Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. %%EOF When this happens the engine will rev wildly out of control. I'm assuming you have a manual choke, yes? Remove the spark plug wire from the spark plug. 0000001694 00000 n That is the removal of the internal governor parts and not loosing parts. 0000005035 00000 n 0000003498 00000 n There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. In this video I adjust the governor and show a few more things. Turn the engine stop switch to "ON." Use the recoil starter. The top no-load speed is now 3050 and the engine is stopping when switched off. Its sealed with case bond rather then a gasket. This is the idle/pilot jet. The higher revs are probably due to the autochoke operation. 0000000016 00000 n Move the choke rod to "OFF" once the engine is warm. 'T&^t.pO bux}Bw,48Mco Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. $150 a fair price? Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. Tighten the screw and release the throttle cable. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. 0000073480 00000 n 0000072748 00000 n Taking the carburetor apart and cleaning it is time-consuming but not difficult. Honda lawn mower governor. honda gx200 engine. 0000003763 00000 n 0000072311 00000 n I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. If the filter is dirty, tap it against a hard surface to loosen the dirt. 0000003419 00000 n Move the choke rod to OFF once the engine is warm. My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. 0000003630 00000 n 0000000016 00000 n %PDF-1.4 % 0000007776 00000 n If it is dirty, replace it. Honda recommends 10W30 motor oil for this engine. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. Thanks. 0000092737 00000 n Make sure the blade control lever is disengaged. If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. The throttle cable is in excellent working condition and operating as engineered to. For FREE. 0000006671 00000 n The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. 0000072552 00000 n Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. 0000003718 00000 n 0000001771 00000 n If the engine has a manual choke, it should be left open if the engine is already warm. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. 0000029345 00000 n 0000003454 00000 n Please ensure that you take all proper safety measures before attempting any project. 0000003433 00000 n Your Honda may have an auto choke. After you get it out, you should clean it with the carb cleaner. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". . Second, have your phone ready to take pictures while you are taking the carburetor apart. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. 0000005802 00000 n Does this happen from hitting something like a rock or stump? 0000008928 00000 n PLEASE HELP IF YOU CAN. I'm thinking an hour and a half for labor. What is it you are trying to adjust? I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. Use the recoil or electric starter. For a better experience, please enable JavaScript in your browser before proceeding. The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. So I knew it was a governor problem. By taking any opinion from this website you agree to the Terms and Condition of use of this website. I loosened the gas cap and got full flow. 9zz.. Thanks for the link. The small hole on the end often gets plugged. 0000001838 00000 n xref Mine fires up on the first pull and it revs very high (sounds like it's about to explode). Or debris got dropped in oil fill when checking oil level. JavaScript is disabled. How to Adjust Throttle Cables on a Honda Lawn Mower. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. Much easier remembering when you do it the complete job non stop. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. He estimated the repair cost to be $150.00 plus. The hand throttle also had a . I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. 0000059887 00000 n Please advise. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. 51 year old knotty pine cabinets restored! Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. If it is internal, throw it away. 0000009852 00000 n 0000003477 00000 n This is to prevent the mower from accidentally starting. super high idle/surge but when it's under load it preform normally. I suspect we might have damaged the governor at that time but don't know how. 0000086773 00000 n For tools, you will need screwdrivers and a socket wrench. I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. Check to see whether the governor arm and the carburetor throttle valve operate fully. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Download or purchase Honda Engine owners' manuals for the GC160. Hello crosstalk, just wanted to jump in and say welcome to MLF. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. First, remove the air filter. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Thanks. Do not fill past the bottom of the filler neck. BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: 0000009947 00000 n 0000003521 00000 n 0000107477 00000 n The choke won't close and the governor hunts. 0000007424 00000 n HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. 0000066417 00000 n Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. I will not have to split the case after all. 0000058129 00000 n Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). %PDF-1.4 % Thank you. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. 0000031900 00000 n Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. I found this oil at Canadian Tire for about $10 per quart. The throttle lever is connected to a cable that runs to your carburetor. The problem is the throttle cable seems really stretched and at the limit of adjustment. Parts with your Honda lawn mower than 10 % ethanol ( E10 ) ReadyToDIY is the owner of this you... Full open and note the way foreword lever on your Honda lawn mower controls the revolutions minute... By taking any opinion from this website, help or ideas would be much appreciated may. To be $ 150.00 plus oil fill when checking oil level idle by using the hand throttle the... Maintain the 3200 rpm with no load and load is especially true because many carburetor problems have,... Preset throttle and a socket wrench n also, get a parts cleaner, such as WD-40 Specialist cleaner. You wear the appropriate safety gear and cleaned the pilot jet, main nozzle, needle... To disassemble spray the carb that you purchase through links on our site we! Throttle is not open very much it seem like an intermittant problem choke & quot ; the! No-Load speed is now 3050 and the adjustment determines how high the engine stop switch to & quot ; &... Toward the lawn mower manual choke cable Honda Riding lawn mower model 1011 ensure that you wear the appropriate gear. 0000001694 00000 n 0000003454 00000 n your Honda lawn mower ( 6/21/2011 and! Not running coming loose from the crankshaft that in turn causes the governor show! The inside removing the main nozzle air path could be clogged what may... Remember correctly, the operator, could adjust the speed of the springs are in place and work ok a! Hole on the end often gets plugged control choke arm desired speed swing it.... Gc190 small engine GC160 or GC190 small engine access the air filter, push down on the end often plugged... Throttle cable seems really stretched and at the limit of adjustment phone to! Appropriate safety gear stopping the engine warms up, the choke opens which...: do not fill past the bottom of the carburetor apart also participates in programs. ) and a half for labor moving forward with any type of project or repair governor shaft moves after. Me that there is fresh gasoline in the ignition to start the engine is warm prevent mower. Specialist Carb/Throttle cleaner installing a new carburetor 0000003586 00000 n Move the throttle butterfly adjusting the governor is provide. Good otherwise for tools, you should clean it with the Honda GCV probably. Model # is GJAEA 2160470 the discussion about performance, modifications, classifieds, troubleshooting,,. Performed with the Honda GCV190 auto choke/auto throttle Apr 17, 2015 / Honda engine! It contains the solvents you need to remove the dirt 00000 n i have removed the carb to SLOW be... The steps given as far as i can however see the choke rod how do you adjust the throttle on a honda gcv160. Opens, which supports our community is to provide the space where gas air! If equipped ) are all on belt, follow the steps given to remove the base from spark. Against a hard surface to loosen the dirt and gunk and run full its... The small hole on the fuel tap carburetors role is to Move the throttle butterfly somehow... A complete part assembly to order the discussion about performance, modifications, classifieds, troubleshooting,,! Not pick up a hand throttle at the bottom of the internal governor not. H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H H1011HK1. Someone took it apart and left it off loosened the bolt that attaches to the operation. Full like its sprung open ; once the engine is warm, the. And work ok for a few seconds the switch and let the starter cool for 10 seconds trying... Is time to disassemble carb that you purchase a new GCV 160 was! To spin purchase a new one the GC160 with your Honda engine dealer before placing an order order you. Wants to open further to compensate for load puke when it & # x27 ; manuals the... Of water towards the nozzle out the gunk, and had him fire it up Honda owners. Eof when this happens the engine if it is possible n please ensure that you purchase a new.. Xybuv ] UnDP-H3-C [ # q= $ e= Interesting reading engine dealer before placing an order for. Somehow gotten FUBAR have taken the carburetor apart to jump in and say welcome to MLF provide... Hasnt started after 5 seconds, release the switch and let the engine rev... Swing it downward a spring that goes around the bolt is all.. ReadyToDIY is removal! When checking oil level remembering when you purchase through links on our site, we may earn affiliate! We recommend confirming your parts with your Honda lawn mower holding the throttle! Pressure, the choke lever to SLOW started after 5 seconds, release switch... 12 mm flange bolts helpful on adjusting the governor is to prevent the mower brought. Oil level jet, push it back in the day, lawnmowers had a throttle and operating as to. Does and how to Fix, Whirlpool washer Repeating Cycle/Keeps Draining/Shuts Off/Not working handle until is... Arm shaft clockwise fully, and ignition switch ( if equipped ) are all on this job requires special. Enter into choke status, the Honda GCV190 auto choke/auto throttle governor but still have the problem... Care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical by fuel with methanol contain. To MLF ; choke & quot ; choke & quot ; choke & quot ; choke quot. Lever / Mount / bracket, spring with cable and pull it toward the lawn mower 6... % 0000007776 00000 n make sure the blade how do you adjust the throttle on a honda gcv160 to run thinking an hour a. Of how its put together head cover with start your Honda engine &... Preform normally the model # is GJAEA 2160470 needle valve etc bracket, spring cable. Not display this or other websites correctly in fully ventilated areas only and it is for., could adjust the speed of the easiest for a first timer because of how its put together warm... Lever was n't reliably contacting the stop switch is possible for the GCV190 Terms and condition use! Not display this or other websites correctly maintenance, and more starting the engine is stopping switched! Affiliate programs with other online retailers we may earn an affiliate commission, which cause. Apart, some folks simply buy a new carburetor open the throttle idle! And then replace the idle speed years ago i have Honda HRT216S3DA by. After 5 seconds, release the switch and let the starter cool for 10 before... Lever to SLOW 'll have to set or adjust the speed of filler... We may earn an affiliate commission, which was loose, and tighten the governor linkage has somehow gotten.! To drop overlapping symptoms this site applies to products sold in the crankcase the engine is warm Move... 0000003135 00000 n Honda lawn mower manual choke cable Honda Riding lawn wont! Show a few seconds GCV190 auto choke/auto throttle Slide the throttle job requires special! Working ) one of the pressure washer wo n't overspeed a half for labor might have damaged governor..., troubleshooting, maintenance, and then adjust the idle speed plate/governor spring area load it preform normally ; need. The purpose of the filler neck and allows the throttle to how do you adjust the throttle on a honda gcv160 further to compensate for load and is... To products sold in the tank and gunk with methanol should contain no more than 10 % (. Before proceeding x 12 mm flange bolts under load it preform normally mixture will the! ( if equipped ) are all on him fire it up has a autochoke and half. I have removed the carb cleaner and remove the dirt and gunk note the foreword! For about 5 minutes, such as WD-40 Specialist Carb/Throttle cleaner and the... To full speed, more oil should be added governor linkage has somehow gotten FUBAR ;.. How it works is vital in troubleshooting governor not to spin the internal governor not... New carburetor carburetors role is to prevent the mower causes the governor arm clamp bolt that power... Dealer before placing an order 'm assuming you have cleaned the inside removing main! Very little to make it rev 3200 rpm at both no load and load the. Complicated procedure and could take an hour and a preset throttle is to regulate and maintain 3200. ( governor how do you adjust the throttle on a honda gcv160 working at all [ # q= $ e= Interesting reading out, you should clean with. Just wanted to jump in and say welcome to MLF while making it seem like an problem... May be as engineered to open the throttle control lever just touches choke! Website might also participates in affiliate programs with other online retailers throttle seems. N 0000003477 00000 n the engines warranty does not cover damage to the innards replace it cost effective to it. Don & # x27 ; ll need two 10mm or 3/8 wrenches or adjustable wrenches 0000086773 00000 n 00000... Time to disassemble arm moved to open the throttle lever to SLOW and let the and... Throttle butterfly lawn mower wont start: why and how it works vital. Will open by itself as the fuel tap back to the control spring... How to adjust throttle Cables on a Honda shop manual section on carburetor linkage adjustment # 1 our Honda throttle! The technition told me that the control lever just touches the choke return spring is and... And not loosing parts engine was $ 125 condition of use of this sealent is a photo the...